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Post by jeromemason on Feb 19, 2014 19:12:24 GMT -6
Hey fellas, I did a cap swap on a pair of HS80ms with some recommended values from a trustable source. I stayed close to the original values, but I replaced some ceramic caps with wima's. I'm not sure if it's just me but I feel like they may have lost some low end. I swapped out most of the electrolytic's with ultra low esr Elna's, but kept the same value for most of caps. I did use 22uf in place of 10 uf for most of the electrolytic's on the input board, but from what I understood was that a slightly higher uf cap will give more low end. Am I wrong here? I'm wondering if I should go in and pull the wima's and put the ceramics back in, although, the high end has smoothed out so much I really really don't want to. If I went in and just replaced the wima's with cermaic in the LF section only would that be a good idea?
I still have lowend, don't get me wrong, but it's not as present as it was, I'm positive on this. Any suggestions?
Thanks!
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Post by svart on Feb 20, 2014 8:44:59 GMT -6
This is part of the reason I don't tell folks to go swapping parts willy-nilly in well designed and working products. Also, "recommended" and "trustable" have no bearing on the outcome of modding, especially when money or ego are involved. Design quality, part quality and physics have more to do with it. Caps are not linear devices and because I am a designer, I can tell you first hand that the people who design these products do their prototyping with the parts that you see on the board and then qualify and QC all with those parts. In other words, they make their design work as well as it can with those parts. If they felt like they needed to hit a higher goal, they would have made a different design with different parts. Some of the most loved and highest quality designs have parts that would make modders sick to their stomachs if they knew were being used. Just food for thought. Let me give you 4 factoids: 1. Wima caps have some sort of great reputation in audio modding circles, but it's not founded. Wima caps have a hit/miss rep in the design world, and I would trust the panasonic caps over Wima every single day of the week. The lower end wimas (the ones that modders tend to use due to price) are especially poor. Honestly I can't figure out why folks like them so much, as there are much better options out there for a lot cheaper. The name is easy to remember I guess. 2. Ceramic(NPO) and polypropylene(PP), PPS and polyester(PET) caps have roughly the same dielectric absorption rate depending on the size and quality of the dielectric material, so the main reason most modders give for changing out electrolytic caps for film caps doesn't have much credence for the most part. Most differences that are heard are placebo effect. Many, many studies have shown this but modders and hopeful folks alike tend to ignore what they don't want to hear and only focus on making money or getting a better product for less money. 3. The difference in PCB trace impedance from board to board is usually more than cap ESR differences unless you are using tight "impedance controlled" PCBs, which cost about double what a normal cheap PCB does. Going from electrolytic to film/ceramic WILL have a difference, but going from ceramic to film will have very negligible difference in most places. Most audio designs are low enough impedance that the designer doesn't really care about PCB trace impedances. ESR has become the new buzzword for modders because lots of folks have become wise to the fact that dielectric absorption is outrageously overblown as a problem. 4. (the dirty secret) Electrolytics actually have more flat ESR across frequency than the other types do. If the designer accounted for that, then the electrolytic cap is the flattest frequency option you can use. WHAT'S THAT? ? Yep, I said it, the electrolytic is the best option in most cases due to the flatness of it's ESR. I always choose bipolar electrolytics for most of my personal audio work, although people blast me all the time because it's not part of the modding cabal handbook. That being said, if the caps were X7R dielectric or of poor quality, then moving up to NPO ceramic or PP/PTFE could be warranted, especially in EQ circuits, however with the impedances involved and the audio frequencies involved, the difference is minuscule at best. So on to your issue. You changed to lower ESR caps, which should have a decreasing series resistance as the frequency increases. In other words, they are non linear high pass filters, so it would make sense that you are possibly hearing more highs, rather than less lows. As in #4 above, you might have created a very gently sloping HPF depending on the I/O impedances of the audio circuit. this is why the majority of people who do this think they are getting more "detail" out of the caps, when in fact they are just getting a boosted high end. Larger values mean lower cutoff points.. But you knew that already.. Did you know that typically, a higher value cap in the same size package intrinsically has lower ESR already? that means that you probably just cut the ESR of the cap at higher frequency by double or more. It's still fractions of an Ohm, so it's likely less than 1/10th of a dB of difference, but add that up over a number of caps and you could hear a slight difference. Did you know that the ESR of NPO/PP caps is so low that most designers have more issues with the PCB material permittivity and trace impedances rather than cap ESR? That's right, the layout matters more than the caps, unless it's a poor design and then caps matter just as much. Changing caps in the audio path, might actually make things worse in some cases where the design is marginal. Remember, the design was done with the parts that were present on the board. Change those parts and who knows what will happen. Anyway, you also didn't reference a schematic, nor explain the circuit at all, so it leaves me guessing.
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Post by Deleted on Feb 20, 2014 11:54:35 GMT -6
Well, maybe Wima is mystified, because it was used in old german broadcast gear alot if not exclusively. Problem nowadays, because they are asked for so much and are quite a bit expensive: Even big german distributors sometimes did (unknowingly) buy bigger loads of *faked* rebadged/fake print chinese production "Wima" noname caps of bad quality. I could name one, but i won't.... In fact designers just used what they had at hand mostly and was easy to get. Some elyt caps of very well known famous german broadcast gear e.g. are known to notoriously fail...stupid me once bought a pack of them NOS, to repair cards authentically, then measured, and well, :-P used others...... "Low ESR" myth, well. Old vintage gear sometimes could benefit from recapping with caps with lower ESR. But nowadays to my knowledge ALL electrolyt caps are low ESR. Not so some 40 years ago. Still, myths sell... That this is something essential nowadays and makes huge differences in modern caps for audio.
Changing caps in unknown audio circuits blindly to higher values or other type can give all kind of results....filter cange here, filter change there, in the audio band.....? I would not even come to the idea messing around with an active studio monitor electronic circuit of newer date if it is not broken.
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Post by jeromemason on Feb 20, 2014 14:00:30 GMT -6
Anyway, you also didn't reference a schematic, nor explain the circuit at all, so it leaves me guessing. I'll get the schematic and mark which caps I changed and to what ESR. That's really insane..... I'm taking classes to be an EE, but i'm still in the first 2 years of general ed (wish I would had got my AA when I was young) so I havn't learned some of these things. I had no idea by changing up the caps to a lower ESR would make the a hpf.... here's what I know, the entire board was populated with 10uf saxmon caps, all of those I switched to 22uf elna similic's. I don't think that was my problem, I think what happened was when I strayed off he path of advice and swapped all the caps out in the amp control board with the same value, but drastically lower esr values. I'll post both schematics so you can see what I mean. Man I was hoping you would respond to this thread, I'm hoping you might be able to help me get some of the bottom back.
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Post by svart on Feb 20, 2014 14:23:50 GMT -6
Yeah lets see the schematic. Things should be a lot more clear then.
I agree, it's probably not the ELNA caps giving you an issue, unless there is something very different about them. My bet is that it's the films you changed somewhere.
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Post by jeromemason on Feb 20, 2014 16:19:20 GMT -6
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Post by jeromemason on Feb 20, 2014 16:30:51 GMT -6
Something could be some importance here, regarding the low cut switch. When I go to any step besides full, there is a massive drop in frequency. It cuts ALL the freq's below say, 200 completely out. The graph on the back of the speaker shows a cut of 80 and 100. So, something that is around that switch is causing this low end issue, and it's causing the lowcut to behave abnormally. It's really odd, these values were suggested by someone that mods these speakers in their business, I'm not sure if they messed up when giving me the values on the wima's or what. Here are there actual caps I've used in the input circuit. I want to also mention, that I replaced the caps in the amp control board, but not with any film caps, only electrolytics with elna similic II's and a couple nichcon audio grade caps, all the same value. Wimas: www.mouser.com/ProductDetail/WIMA/FKP2D021001I00HSSD/?qs=%2fha2pyFadujJFxYuZnmf2%252b8nDPMx%252befqv1evVEeSosrG6%252btqyxoIjFVm61D8uM4JElnas: www.mouser.com/ProductDetail/Elna/RFS-50V220MH35/?qs=%2fha2pyFaduheFw0V4cRi8%2fT5L24C3tbuKNRuVFV0nX6gwtTmMwB7yqZCxIePDFIT
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Post by Deleted on Feb 20, 2014 17:49:43 GMT -6
Quick side question... Did you measure all caps before soldering and do both monitors have the same issue? Just to be sure we get on the right track?
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Post by jeromemason on Feb 20, 2014 18:14:46 GMT -6
I didn't measure the caps. But both monitors have the exact same issue. I can run a tone and from 30-200 and it stays completely in the center.
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Post by jeromemason on Feb 20, 2014 18:22:35 GMT -6
I want to say, that there is still lowend, but it's been decreased from where it was when they were stock. I will say that since I've changed the caps the high/high mid's are incredibly better, before they are almost not listenable because of some sort of high - high/mid hash sound that I couldn't stand. I honestly believe svart is correct that somehow the wima's are causing this issue. I've only replaced three of the .01 values on the input board. I replaced them all to begin with, and I had a complete loss of low freq's. I removed a couple, specfically where LF is noted on the PCB, and I got lowend back. But, there is something still not right, and it seems like the HPF has been altered in some way by these types of wima's. I'm not sure if it's the wrong material of dielectric in these particular wima's and when I was given the suggested part he just went for the first .01 film wima that popped up or what, but something is not right, and I believe it's to do with the film wima's. I went up to radio shack and bought a few metal film caps of the same value, if you guys think it could be in the wima's I can start to replace them one by one until it feels like it's coming back. The input board takes me about 3 seconds to get out and getting the caps out is a quick process too. Before I do that, I want to see if you guys feel it actually could be them causing the issue before I take the monitors down, that's really the only hard part, getting them off the stands haha. Thanks.
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Post by Deleted on Feb 20, 2014 18:34:53 GMT -6
OK, very quick guess... Nothing really wrong changing the input caps, they normally form a highpass filter, if you up them you would extend the low end (which is normally set to a value that is reasonable, i mean, you do not have a sub in the monitor...). But i see you bought 0.01uF film caps. Did you accidentally replace C140/141 with these different value caps? Just a quick guess, it is late and i am not up to speed anymore.....a bit tired,.........
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Post by Deleted on Feb 20, 2014 18:40:59 GMT -6
If you read svarts hints about caps, well, you see, that it might make a very marginal difference if any to replace ceramics with film caps. Even in EQ circuits it is normally no functional difference but just a tad of taste if you like film caps better in the trebles or ceramics better in the mids. So my guess is you did replace ceramics with wrong value films...first idea see above...
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Post by jeromemason on Feb 20, 2014 18:45:46 GMT -6
OK, very quick guess... Nothing really wrong changing the input caps, they normally form a highpass filter, if you up them you would extend the low end (which is normally set to a value that is reasonable, i mean, you do not have a sub in the monitor...). But i see you bought 0.01uF film caps. Did you accidentally replace C140/141 with these different value caps? Just a quick guess, it is late and i am not up to speed anymore.....a bit tired,......... Nope, anything marked (MY) mylar, I didn't change. Let me take it down and see which ones I have changed, I had them marked on a printed input schematic, but I don't know where that has went, so I'll just take one down and pull it apart.
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Post by Deleted on Feb 20, 2014 18:56:06 GMT -6
D'oh, i didn't even see the (MY), oops. Yes, makes no sense.
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Post by gouge on Feb 20, 2014 19:00:35 GMT -6
could it be the speakers were put back in a different place altering the perceived room response.
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Post by jeromemason on Feb 20, 2014 19:08:29 GMT -6
D'oh, i didn't even see the (MY), oops. Yes, makes no sense. Welp..... I stand corrected, I did replace c140/c141 with the wima's.....
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Post by Deleted on Feb 20, 2014 19:44:16 GMT -6
Oooooops.... Which value wimas?
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Post by Deleted on Feb 20, 2014 19:47:36 GMT -6
You might have upped the lowcut freq due to lowering the value from 0.1uF to......? 0.01uF?
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Post by svart on Feb 20, 2014 20:07:08 GMT -6
So lets break this ciruit down a bit:
C108, C109, R108, R116, IC101 all form a gyrator based HPF around 30-35HZ.
IC102(1/2) and Q101(gyrator) and their assorted parts make a variable band pass, around 2khz naturally. Switch S1 shorts some current around the feedback of the filter to adjust the amount of boost/cut.
C112, C113, R113, R125/R138 and IC102(2/2) form another gyrator HPF around 400hz. The switch S2 shorts some current around the filter to adjust the amount of boost/cut.
Below is separate parts of the crossover.
High trim is a LPF, not a big concern here.
Low cut #2, IC103(2/2) C122, C123, R136, R146 is another gyrator HPF around 2khz. Part of the crossover for the tweeter.
Step filter, IC104(1/2) and it's surrounding parts are some kind of bandpass circuit. Looks to be correction for some kind of issue in the tweeter frequency response.
IC104(2/2) is gain and negative feedback LPF.
IC105(2/2), Q102(gyrator) form a low boost. The HPF gyrator is in the negative feedback of the opamp so the opamp is seeking to SUBTRACT those frequencies and boost the rest. Looks to be around 50hz bump, probably to extend the low end slightly.
"low cut" IC105(1/2), C140, C141, and their other associated components form a gyrator HPF. Switch S4 changes the frequency with feedback.
IC106(2/2) forms a LPF with some kind of slope correction. C135 adds a short for some high frequencies to pass.
IC106(1/2), R164,R165, C139, C148 forms a LPF with a cutoff around 2.2Khz. Part of the crossover for the woofer.
If it were me, I'd check the caps around IC105 and IC102. If you've doubled these values, put them back. You might try putting all the caps back in the LF sections of the crossovers in one speaker and trying them side by side.
EDIT: Overall, double check the values on all the caps too. Some printing is hard to read on both the schematic and on the bodies of wima caps.
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Post by jeromemason on Feb 20, 2014 20:34:04 GMT -6
Yeah that's what I did.....I got some metal film .1 caps and it fixed the problem..... I feel like a dummy, but I'm not sure where the hell I was supposed to put these .01's at.... everything that is .01 looks to be SMD's.....
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Post by svart on Feb 20, 2014 21:22:06 GMT -6
Where did you place the 100nf caps?
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Post by jeromemason on Feb 20, 2014 23:47:33 GMT -6
I completely took out the Wima's and replaced them with .1 metal film polyester caps I got from radio shack. Now that I know the exact values of what I need I'll order them from Mouser. I'd still love to know where the .01's were supposed to go..... the only values that calls for .01 is SMD's on the other side of PCB.
They've definitely got their lowend back now, and it's a lot tighter as well. The high end problem that these are known for stock is gone and they sound quite nice now. I've got some opa2134's that I want to replace but the PCB is really weak so I'm going to send the input boards to someone that can replace them without puling the traces off. Just replacing the electrolytics there were a couple that lifted a little and I had to go in and use a trace pen to fix it. That was with my iron at like 680 too.
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Post by svart on Feb 21, 2014 8:09:32 GMT -6
Wait, what? Did you replace ALL the mylar caps with 100nf, or just certain ones? You can't replace ALL of them with a single value, that would ruin the filter frequencies. The mylar specified cap values are what they are because they ARE part of the filters, and are very specific. Use the EXACT values for all of them. Even if you intend to only use the 100nf for a short while, be very careful because in a situation like the tweeter crossover, if you move the HPF to a much lower frequency you run the risk of burning out the tweeter with lower frequencies. Lower frequencies have more power, so you might play something at a volume that you are used to but the tweeter will see much more power than usual..
I don't see any filters that use 10nF(.01uF). The only place I see those is in the decoupling of the opamps.
Soldering irons need to be hot, as hot as you can get. You need to work fast too. The longer you let the iron sit on the PCB to heat the solder, the longer the PCB material and the traces heat soak. Heat soak is where the heat builds up, much like how the sun heats parkinglots to a point where they are crazy hot and then the asphalt stays warm long after the sun has gone down. That's what kills PCB traces. That and pressure from the iron. you should never push the iron into the solder in order to try to get it hotter. You should just add more solder so that the new solder and flux bridge the iron and the old solder. it'll transfer the heat better that way.
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Post by jeromemason on Feb 21, 2014 10:59:46 GMT -6
No no, I didn't replace them all. I only replaced c140,c141, and c146 with the wimas to begin with. So those are what I replaced last night with 100nf polyester metal film.
The problem with this board was they bent the legs of all the caps over, so once you start to remove it you have to stay over it for a little bit, I had someone tell me to turn the heat down pretty low so that I could work the part out without messing anything else up around it.
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Post by svart on Feb 21, 2014 11:04:32 GMT -6
oh oh, ok. I see. 100nf is definitely OK in those spots. C146 will be a little off, but not terribly so. I figured it had to be around IC105. glad you found it.
I hate through-hole stuff. it's so much harder to work with than SMD. If the legs are bent over, I'll get some very fine flush cutters and trim it back as far as possible. if it's a part I don't intend to save, I'll just cut the legs off at the body and pick the legs out of the solder with tweezers rather than trying to remove a part that I don't want, intact.
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